Tell us about a time when you had to address a safety concern or non-compliance issue in an instrumentation project.

During a recent instrumentation project, I encountered a safety concern related to the installation of a new control system. I noticed that the wiring for the system was not done according to the established safety guidelines, which could potentially pose a risk to the operation of the equipment. To address this concern, I immediately notified the project manager and the team responsible for the installation. We conducted a thorough inspection of the wiring and identified the areas that needed to be corrected. I worked closely with the installation team to ensure that the safety guidelines were followed, and we made the necessary adjustments to the wiring. By proactively addressing this safety concern, we were able to prevent any potential accidents and ensure the safe operation of the control system.

In a recent instrumentation project, I encountered a safety concern regarding the calibration of a pressure sensor. The sensor was not providing accurate readings, which could have led to potential safety hazards if not addressed promptly. To resolve this issue, I first conducted a thorough analysis of the sensor's calibration procedure and identified the potential causes of the inaccuracies. I then collaborated with the maintenance team to perform a comprehensive calibration check on the sensor. We utilized advanced calibration tools and techniques to ensure precise readings and re-calibrated the sensor as needed. Throughout the process, I maintained open communication with the project manager and provided regular updates on the progress. By addressing this safety concern proactively and implementing the necessary measures, we ensured the accuracy of the pressure sensor readings and mitigated any potential risks to the instrumentation system and overall safety of the project.

In a complex instrumentation project, I encountered a non-compliance issue related to the installation of a new safety interlock system. I noticed that the interlock devices were not correctly configured, which could have jeopardized the overall safety of the plant. To address this issue, I immediately organized a meeting with the project team and the safety department to discuss the concerns. I took the lead in conducting a thorough review of the interlock system design, identifying the gaps and areas of non-compliance. I then collaborated with the control systems engineers, quality assurance team, and the external vendor to develop a comprehensive action plan. This plan involved reconfiguring the interlock devices, implementing additional safety measures, and conducting extensive testing to ensure compliance. As the project progressed, I regularly communicated the updates and progress to the project stakeholders, including the project manager, safety department, and the plant manager. By addressing the non-compliance issue proactively and involving multiple cross-functional teams, we successfully resolved the safety concern and ensured the plant's compliance with safety regulations.